Electro-Mechanical Repair | Electric Motors

Electro-Mechanical Repair

Extensive Capabilities, Experienced Technicians

Bodine Electric of Decatur offers a variety of services aimed at meeting all your electro-mechanical repair needs — from small motors to large-scale industrial equipment. We have 40 experienced, trained and certified technicians supported by an in-house engineering staff to analyze and correct the root cause of your reliability problems. We service all types and brands of equipment.

In our facility, our employees can perform machining, welding, metalizing, plating and repair services up to 50 inches in diameter and 14 feet in length. The building is equipped with horizontal and vertical boring mills, multiple lathes and a 300-ton press. We’re also capable of fabricating OEM-specific replacement parts.

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Bodine is also UL certified for motors and generators, rebuilt for use in hazardous locations (#E64817).

Our facility has earned the OSHA VPP Star Site designation, and we have a full-time safety director and OSHA trainer on staff. Bodine employees go through a safety orientation, weekly safety training, job hazard assessments and near miss/incident reporting as part of our commitment to safety.

EASA Accredited Service

easa accreditationOur repair facility is an Electrical Apparatus Service Association Accredited Service Center, having demonstrated that it follows the highest industry standards to maintain or improve AC electric motor efficiency and reliability. Bodine’s practices have been evaluated by a third-party audit to affirm our commitment to quality repairs. We’ve been a member of EASA since 1978.

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ELECTRIC MOTOR REPAIR
MECHANICAL SERVICES
WELDERS & GENERATORS
PREVENTIVE MAINTENANCE
ELECTRONIC REPAIR
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osha star site logo

Electro-Mechanical Repair

Extensive Capabilities, Experienced Technicians

Bodine Electric of Decatur offers a variety of services aimed at meeting all your electro-mechanical repair needs — from small motors to large-scale industrial equipment. We have 40 experienced, trained and certified technicians supported by an in-house engineering staff to analyze and correct the root cause of your reliability problems. We service all types and brands of equipment.

In our facility, our employees can perform machining, welding, metalizing, plating and repair services up to 50 inches in diameter and 14 feet in length. The building is equipped with horizontal and vertical boring mills, multiple lathes and a 300-ton press. We’re also capable of fabricating OEM-specific replacement parts.

ul listed logo

Bodine is also UL certified for motors and generators, rebuilt for use in hazardous locations (#E64817).

Our repair facility has earned the OSHA VPP Star Site designation, and we have a full-time safety director and OSHA qualified trainer on staff. Bodine employees go through a safety orientation, weekly safety training, job hazard assessments and near miss/incident reporting as part of our commitment to safety.

EASA Accredited Service

easa accreditationOur repair facility is an Electrical Apparatus Service Association Accredited Service Center, having demonstrated that it follows the highest industry standards to maintain or improve AC electric motor efficiency and reliability. Bodine’s practices have been evaluated by a third-party audit to affirm our commitment to quality repairs. We’ve been a member of EASA since 1978.

Learn More

Electro-Mechanical Repair

Extensive Capabilities, Experienced Technicians

Bodine Electric of Decatur offers a variety of services aimed at meeting all your electro-mechanical repair needs — from small motors to large-scale industrial equipment. We have 40 experienced, trained and certified technicians supported by an in-house engineering staff to analyze and correct the root cause of your reliability problems. We service all types and brands of equipment.

In our facility, our employees can perform machining, welding, metalizing, plating and repair services up to 50 inches in diameter and 14 feet in length. The building is equipped with horizontal and vertical boring mills, multiple lathes and a 300-ton press. We’re also capable of fabricating OEM-specific replacement parts.

ul listed logo

Bodine is also UL certified for motors and generators, rebuilt for use in hazardous locations (#E64817).

Our repair facility has earned the OSHA VPP Star Site designation, and we have a full-time safety director and OSHA qualified trainer on staff. Bodine employees go through a safety orientation, weekly safety training, job hazard assessments and near miss/incident reporting as part of our commitment to safety.

EASA Accredited Service

easa accreditationOur repair facility is an Electrical Apparatus Service Association Accredited Service Center, having demonstrated that it follows the highest industry standards to maintain or improve AC electric motor efficiency and reliability. Bodine’s practices have been evaluated by a third-party audit to affirm our commitment to quality repairs. We’ve been a member of EASA since 1978.

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electric motor rewinding

Electric Motor Repair

Bodine has decades of knowledge and experience in performing electric motor repairs of all varieties, and offers a host of complementary services to perfectly suit our customers’ needs.

  • Rebuilding, repair and rewinding of AC/DC motors up to 5,000 HP

  • Servicing various types of AC motors
  • DC motor services
  • Machining services

  • Dynamic balancing up to 25,000 pounds

  • Dynamometer load testing to 900 HP

  • Testing through 7,200 volts

  • UL Hazardous Location Recertification

Mechanical Services

Bodine can repair and maintain many types of industrial process equipment quickly and efficiently either in our repair facility or at our customers’ work sites.

  • Complete rebuilding services: Repair of bearing journals, housings and seal surfaces; line boring, bearings and housings; fabrication of replacement shafts

  • Gear reducers/drives: Replacement gearing, Cone Drive SWIFTCenter & Radicon distributor, SEW Eurodrive

  • In-house machining, made-to-order parts

  • Rotary and feeder valves, vacuum pumps, airlocks, compressors, trunnion rolls and Sharples centrifuges

  • Authorized service for Rulmeca motorized pulleys

  • Pumps (process, centrifugal, vertical turbine, submersible): Fabrication of replacement wear rings, bearing supports, impeller repair and balancing, wet-end wear protection for corrosion and abrasion

  • Blowers and fans: Repair and balancing of lobes and impellers

  • Corrosion and wear protection applications such as Kanigen nickel alloy coatings

  • Engineering services for installations or modifications

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generator repair

Welders & Generators

Our factory-trained and certified technicians can perform repair and maintenance services while adhering to all specifications. We offer a free pickup and delivery service to help expedite your repairs.

  • Miller, Lincoln, Hobart, ESAB, Onan/Cummins authorized warranty services

  • Service on residential, commercial, industrial and RV generators

  • Mobile generator load testing at customer locations up to 650kW to ensure your system can handle the required load

  • Service on commercial and industrial gas- and electric-powered welders

  • Calibration programs designed to improve the efficiency of your welder

  • Plasma cutter repair and authorized warranty service for Thermal Dynamics, Thermal Arc, Hypertherm

  • Printed circuit board repair

  • Planned maintenance contracts and services

  • Battery charger repair

Predictive & Preventive Maintenance

Bodine offers a variety of services that can improve equipment reliability and help prevent unscheduled downtime by recognizing and correcting potential problems before they occur. Our services can optimize equipment performance and significantly reduce long-term maintenance costs. We have an ISO Category III Vibration Analyst on staff, as well as technicians Level II certified for airbourne ultrasound and Level I certified for electrical/mechanical specific thermography.

  • Electric motor testing including PdMA and Baker Explorer analysis to determine the health of your motor and its corresponding circuitry

  • Infrared thermography to detect electrical faults such as bad connections and overloaded circuits

  • Ultrasonic testing with UE Systems technology for leak detection (pressure/vacuum) and steam trap, valve and bearing inspections

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electronic repair

Electronic Services

Our technicians are all factory trained and certified, enabling Bodine to service all major brands of electronic equipment.

  • AC/DC drives

  • Power distribution equipment services
  • Transfer switches

  • UPS systems

  • Servo and stepper drives

  • Servo motors

  • Programmable logic controllers

  • Fire eye/infrared sensor cleaning and testing

  • Process control equipment: Pressure transmitters, temperature controllers and flow transmitters

  • Touch screen/operator interfaces

  • Encoder and resolver testing and repair

  • Pressure meter calibration

  • Slide valve actuator rebuilding

  • Temperature switch calibrations

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